Design of an Integrated Safety System for Automotive Workshops

Design of an Integrated Safety System for Automotive Workshops: Equipment, Behavior, and Ergonomics in Occupational Risk Prevention

Abstract

The purpose of this study was to develop a comprehensive safety system proposal for automotive technical centers, integrating technical, ergonomic, and behavioral components. An analysis of national and international workshop case studies was conducted to identify common risks and propose solutions aimed at preventing occupational hazards and improving working conditions. The research used a qualitative methodology based on bibliographic review, focused on occupational safety within the automotive repair industry. The results revealed a significant number of workplace accidents caused by the inadequate or nonexistent use of personal protective equipment, deficient ergonomic conditions, and a lack of clear and effective signage in critical areas. Furthermore, the study found informality in the implementation of international safety standards, particularly ISO 45001:2018, and a lack of preventive safety culture, especially in artisanal workshops. To address these issues, the proposed safety system includes several key components: mandatory use of certified PPE, ergonomic redesign of workstations, ongoing staff training, clearly defined emergency protocols, inclusive and visible safety signage, and safety rules for visitors. These elements aim to create more efficient workplaces. In conclusion, safety in automotive technical centers should go beyond merely complying with regulations. It must be embraced as a strategic asset for organizational sustainability. Implementing an integrated safety system not only enhances operational efficiency and reduces absenteeism but also strengthens the company’s image. Supported by current legal frameworks, the development of a preventive culture and the adoption of modern technologies can transform technical workshops into secure and efficient environments for both workers and clients